Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics. Dyeing is normally done in a special solution containing dyes and particular chemical material. There are many forms of yarn dyeing. Common forms are the at package form and the at hanks form. Cotton yarns are mostly dyed at package form, and acrylic or wool yarn are dyed at hank form. The temperature and time controlling are two key factors in dyeing. We have our own Dye house which are two section i.e.
- Tow to Top / Fiber Dyeing
- Yarn / Hank Dyeing
In Top Dyeing we are dyed material on High Temperature and High Pressure. We dyed Acrylic Tow, Wool Top, Lamb Wool Fiber, Nylon Fiber, Viscos Fiber, Polyester Top, Cotton Fiber, Angoora Fiber. The capacity of Top dyeing is apprx. 13 Ton Per day
In Yarn / Hank Dyeing in cabinet format and we dyed 100% Acrylic, Acrylic Wool, Nylon Yarn, Polyester Yarn, 100% Wool, 100% Polyester , hand knitting and machine knitting Yarn. The capacity of Yarn / Hank dying is approx 12 Ton per day
We used AZO-free (Eco Friendly) dyes and chemicals . We are using branded products in dye house like Dyestar, Ciba/ Huntsman, Croda/ICICI, BASF etc. We have x-lite color i7 spectrometer and Spectra Light for color matching with computerized delta reports. We have RF Dryer make Stray field U.K. for drying the dyed material.
Wool Combing Plant
We have our in house wool combing plant and we are the biggest producer of Wool Top in Northern India. Wool combing is a comprehensive term when used in its widest sense, and it embraces all the operations carried out in a top making plant. It includes the processes of raw wool scouring, drying, carding, backwashing and preparer gilling. Then follows the actual combing operation, and the sequences of topmaking processes concludes with two gilling steps called top finishing (or finisher gilling). Combing is not included in the semiworsted or woollen processing routes.
Wool combing, the single process, is indispensable in the manufacture of a worsted yarn.
Laboratory & R & D Centre
We have our own world class laboratory and R & D Centre where we are checked the quality of yarn and developed the of new quality of yarn . We also process new yarn quality according to the demand of customer. Our Lab is approved by Woolmark India (P) Ltd. We are only to provide the Shrink Resist facility in India for pure wool.
We are providing best facility to our staff & workers and also provide First Aid Medical Facility in house clinic despite of ESI beneficial. We are providing free accommodation to our most of workers.
- We provide continuous employees development programme to enhance their professional skill
ETP - (Effluent Treatment Plant)
- Self motivation programme
- Annual Staff Welfare meet
Industrial wastewater treatment covers the mechanisms and processes used to treat waters that have been contaminated in some way by anthropogenic industrial or commercial activities prior to its release into the environment or its re-use.
CAPATIVE CO-GENERATION PLANT
Our Woollen worsted spinning capacity our current power supply from 3.5 MW Captive Power Unit along with load from arrangement from PSEB would be sufficient. Additionally we have stand-by generators.